Symptom checks

DrillFOK Troubleshooting

Start with the visible symptom. Stop the machine if cable movement is blocked, slipping, unstable, or the installed setup is not confirmed.









Possible causes

  • Cable contact is not matching the measured cable OD.
  • Cable jacket is wet, oily, dusty, or damaged.
  • Cable drum or duct route is resisting movement.
  • Drill drive engagement is unstable.

What to check first

  • Stop and confirm the cable drum rotates freely.
  • Clean cable jacket and visible contact surfaces.
  • Confirm measured cable OD in the setup wizard.
  • Check visible drill drive connection and duct entry alignment.

When to contact support

  • Rollers rotate but cable still does not advance.
  • Correct cable contact selection is uncertain.
  • Visible wear or repeated slipping is present.

Possible causes

  • Wrong cable contact for the measured cable OD.
  • Cable jacket is dirty, wet, or oily.
  • Visible contact wheel or roller wear.
  • Duct route resistance is higher than expected.

What to check first

  • Clean the cable jacket and contact area.
  • Measure cable OD again at an undamaged section.
  • Use the setup wizard to confirm the setup reference.
  • Check cable drum feed and duct entry.

When to contact support

  • Slipping repeats with clean cable and confirmed setup.
  • Contact wheel or roller wear is visible.
  • Photos or video can show the slip point.

Possible causes

  • Wrong cable contact setup for cable size.
  • Drill speed or torque is not controlled for the cable condition.
  • Duct route blockage is increasing cable load.

What to check first

  • Stop operation immediately.
  • Inspect the cable jacket at the contact area.
  • Confirm cable OD and setup reference before restarting.
  • Use controlled drill speed and torque according to the official manual.

When to contact support

  • Any visible cable deformation repeats.
  • The correct cable contact setup is uncertain.
  • Cable damage appears after a short test.

Possible causes

  • Duct route resistance, bend, moisture, or blockage.
  • Cable drum resistance or crossed cable on the drum.
  • Setup mismatch or insufficient cable grip.

What to check first

  • Check cable drum rotation and cable pay-off.
  • Inspect duct route condition and entry alignment.
  • Confirm measured cable OD, duct OD / connection size, and duct ID if known.
  • Apply lubricant only according to site and project rules.

When to contact support

  • The cable repeatedly stops at a similar distance.
  • Route appears clear but movement still stops.
  • Measured data or setup selection is uncertain.

Possible causes

  • Wrong duct holder or duct connection tool.
  • Duct OD / connection size mismatch.
  • Worn or damaged visible O-ring or seal.
  • Duct cut is not square or duct is not seated correctly.

What to check first

  • Confirm duct OD / connection size and duct ID if known.
  • Inspect visible O-ring, seal, and duct seating.
  • Check duct cut quality and entry cleanliness.
  • Do not continue if the duct entry leaks heavily.

When to contact support

  • Leakage continues after reseating and cleaning.
  • Seal or O-ring wear is visible.
  • Duct size or holder selection is uncertain.

Possible causes

  • Wrong duct holder or duct connection tool.
  • Duct OD mismatch or poor duct seating.
  • Visible holder, clamp, or seal wear.

What to check first

  • Stop if the duct moves during operation.
  • Measure duct OD / connection size again.
  • Inspect the visible duct holder and seating area.
  • Confirm the setup reference before restarting.

When to contact support

  • Duct slips repeatedly.
  • Holder or seal wear is visible.
  • The duct size is non-standard or uncertain.

Possible causes

  • Duct route resistance, bends, moisture, or contamination.
  • Cable jacket friction is high for the route.
  • Duct entry or cable nose preparation increases drag.

What to check first

  • Check duct cleanliness and route condition.
  • Confirm cable nose and duct entry are prepared correctly.
  • Use lubricant only when allowed by project and site rules.
  • Do not force the cable when resistance is high.

When to contact support

  • Resistance remains high after route checks.
  • Cable starts to slip or deform.
  • Lubricant use or route condition is uncertain.

Possible causes

  • Cable is crossed, trapped, or pulling from the wrong angle.
  • Drum stand or pay-off path is not stable.
  • Cable tension is too high before entering the machine.

What to check first

  • Stop and correct the cable pay-off path.
  • Confirm the drum turns freely by hand according to site procedure.
  • Remove twists, crossed layers, or sharp feed angles.
  • Restart only after cable feed is smooth.

When to contact support

  • Drum resistance causes repeated slipping or stopping.
  • Cable jacket damage appears near the machine entry.
  • Video of the drum feed can show the issue.

Possible causes

  • Cable OD was not measured correctly.
  • Previous setup was reused for a different cable size.
  • Cable contact does not match cable jacket condition.

What to check first

  • Measure cable outside diameter with a caliper.
  • Compare measured data with the DrillFOK setup wizard.
  • Inspect cable jacket for slipping or deformation marks.
  • Record installed cable contact details before operation.

When to contact support

  • Cable OD is uncertain or near a boundary.
  • Slipping or cable deformation continues.
  • You cannot confirm the installed setup.

Possible causes

  • Duct OD / connection size was not measured correctly.
  • Duct holder does not match the duct connection.
  • Seal or O-ring condition affects seating.

What to check first

  • Measure duct OD / connection size again.
  • Check duct ID if known.
  • Inspect visible holder, seal, and duct seating.
  • Use setup wizard data for support review.

When to contact support

  • Duct size is not a standard match.
  • Air leakage or duct slipping repeats.
  • You are unsure which duct holder is installed.

Possible causes

  • The cable outside diameter is outside DrillFOK range.
  • Measurement was taken on a damaged or oval cable section.
  • The job may require another machine or support review.

What to check first

  • Measure cable OD again at a clean, undamaged section.
  • Check the machine label and setup wizard before operation.
  • Do not force cable outside the supported range.
  • Capture cable and duct measurements for support.

When to contact support

  • Measured cable OD remains outside range.
  • Machine selection is uncertain.
  • You need application review before operation.

Possible causes

  • Visible drill drive engagement is not stable.
  • Drill speed or torque is not controlled for the cable route.
  • Wrong cable contact or high duct route resistance.

What to check first

  • Stop before inspecting the drive area.
  • Confirm visible drive connection is stable.
  • Use controlled drill speed and torque according to the official manual.
  • Check cable drum feed, duct entry, and route resistance.

When to contact support

  • Weak feeding repeats with stable drive connection.
  • Cable contact or route setup is uncertain.
  • A short video can show the drive and cable movement.

Possible causes

  • Drill speed or torque is too aggressive for the cable condition.
  • Wrong cable contact setup.
  • Cable is blocked or overloaded in the duct route.

What to check first

  • Stop operation immediately and inspect the cable jacket.
  • Confirm cable OD and cable contact reference.
  • Check route resistance before any restart.
  • Use only controlled drill settings allowed by the official manual.

When to contact support

  • Cable damage repeats or becomes visible quickly.
  • The selected contact or drill behavior is uncertain.
  • Send photos of the damaged cable and setup.

Possible symptoms

  • Repeated air leakage at the duct entry when air support is used.
  • Repeated cable slipping or unstable grip.
  • Irregular feeding with clean cable and confirmed setup.
  • Visible wear, cracking, flattening, or contamination.

What to check first

  • Stop and inspect only visible O-rings, seals, contacts, and wheels.
  • Clean accessible surfaces after operation.
  • Record photos of visible wear or contamination.
  • Compare symptoms with setup and measurement data.

When to contact support

  • Wear is visible or the same symptom repeats.
  • You need spare part or setup identification support.
  • Send photos and machine serial number with the request.

Need DrillFOK support?

Send model, serial number, cable outside diameter, duct OD / connection size, duct ID if known, installed setup details, and photos or video of the issue.

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